TECHNICAL FEATURES

ROTOCON HOLLOW-SHAFT SLIP RINGS PROVIDE PERFORMANCE AND LONGEVITY

  • Accommodates shaft diameters up to 4.00” (101.6mm).
  • Maintenance-free design eliminates the need for brush replacements or adjustments.
  • Dependable operation in any mounting position or rotational direction.
  • ROTOCON brushless technology delivers stable, uninterrupted power and signal transfer.

ROTOCON hollow-shaft slip rings and rotating electrical connectors are highly configurable, featuring a central bore diameter of up to 4.00” for seamless integration with both solid and hollow shafts. This design supports torque transmission through a rotating shaft or allows air, water, gas, and other fluids to pass through the center – all while maintaining a stable, interference-free electrical connection for both power and signal transmission. ROTOCON hollow-shaft slip rings and rotating electrical connectors are widely used in rotary indexing tables, packaging and filling equipment, semiconductor manufacturing, instrumentation, and various industrial and scientific applications.

Unlike traditional brushed slip rings, which rely on metal-on-metal contact and degrade over time, ROTOCON hollow-shaft slip rings and rotating electrical connectors utilize a brushless design that eliminates wear components. This ensures exceptional reliability, superior signal integrity, and zero maintenance, even in high-duty cycle and high-vibration environments. Built for long-term durability, they are environmentally sealed and constructed from robust, industrial-grade materials, making them the preferred choice for manufacturing, R&D, and high-performance applications.

For enhanced functionality, Meridian Laboratory offers custom solutions that integrate ROTOCON hollow-shaft slip rings and rotating electrical connectors with rotary unions and fiber optic rotary joints, providing a fully optimized system for specialized applications.

For applications requiring different bore diameters, explore the MXT Series of ROTOCON hollow-shaft slip rings and rotating electrical connectors.

If your application requires end-of-shaft mounting, the MX Series of multi-channel ROTOCON slip rings offers a tailored solution.

Advantages

Why Choose ROTOCON Hollow-Shaft Slip Rings?

ROTOCON SLIP RING TECHNOLOGY GUARANTEES SUPERIOR PERFORMANCE

ROTOCON hollow-shaft slip rings are brushless by design, functioning through a molecularly bonded, viscous metal film contact to transfer electrical power and signal. ROTOCON hollow-shaft slip rings exhibit near-zero electrical resistance while stationary or during rotation – regardless of rotational speed or total number of revolutions.

  • Near-zero electrical noise, stationary or rotating
  • High speed capable without fluctuation in electrical resistance
  • No internal wear parts

MAINTENANCE FREE THROUGH-SHAFT SLIP RINGS

Traditional brushed slip rings rely on metal-on-metal contact to transfer power between stationary and rotating components. ROTOCON hollow-shaft slip rings do not have any internal wear parts, and therefore do not require any maintenance, adjustment, or replacement of parts during the lifetime of their use.

  • No metal-on-metal contact
  • 100% maintenance-free
  • Outlast traditional brushed slip rings
  • Routinely surpass 500m+ total revolutions

RELIABLE, HIGH-SPEED ETHERNET SLIP RING PERFORMANCE

ROTOCON hollow-shaft slip rings transmit high-speed Ethernet-based communication up to 100 Mbps reliably and without bit errors, packet loss, or crosstalk. They are also capable of many other communication protocols, including Etherlink, Profinet, EtherNet/IP, Profibus, Modbus TCP/IP, Powerlink, CC-Link IE, SERCOS III, SynqNet, MECHATROLINK-III, ControlNet, RS485, RS432, RS422, EtherCAT, and more.

  • Guaranteed ethernet transmission without bit errors or crosstalk
  • High speed capable up to 100 Mbps
  • Compatible with many other digital communication protocols

LOSSLESS SIGNALS, STATIONARY OR ROTATING

ROTOCON hollow-shaft rotating electrical connectors are unique in their ability to provide excellent analog signal transmission, without fluctuation or noise – whether stationary or while rotating. They are the ideal choice for sensitive electrical signals such as encoders, thermocouples, strain gauges, and more.

  • Perfect signal integrity – regardless of speed
  • Near-zero electrical noise
  • Excellent for analog signal transmission

ENVIRONMENTALLY SEALED HOLLOW-SHAFT SLIP RINGS PROVIDE SAFE AND LONG-LASTING OPERATION

ROTOCON hollow-shaft slip rings are environmentally sealed to provide a superior rotating electrical connection. They are sealed from the outside environment and remain unaffected by dust and liquids, as well as humidity and other environmental factors that conventional brushed slip rings are challenged by. They are internally arc-free making them the ideal choice for wet, dust-filled, cleanroom, and other challenging operating environments.

  • Environmentally sealed design
  • Unaffected by liquids, dust, and other factors
  • Robust design for harsh environments

SEAMLESS POWER & SIGNAL TRANSMISSION WITHOUT INTERFERENCE

Traditional slip rings often face challenges when transmitting both power and signal within a single assembly, leading to noise and interference issues. ROTOCON hollow-shaft slip rings and rotating electrical connectors are uniquely designed to deliver lossless signal transmission with zero electrical interference, ensuring reliable performance in demanding applications.

  • Supports AC/DC power and signal transmission within a single assembly
  • Ensures reliable Ethernet, encoder, strain gauge, and other sensitive signals

General Specifications

Hollow-Shaft Slip Rings Specifications

Hole Diameter

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Up to 4.00” ⌀

This frame size features a hole diameter rating of up to 4.00” ⌀, providing flexibility for mounting onto solid or hollow-shafts. For other sizes, see our <a href="/product/mxt-series-through-hole-rotating-electrical-connectors/">MXT Series</a> of hollow-shaft slip rings.

RPM

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Up to 50 RPM

The maximum rotational speed of a ROTOCON rotating electrical connector is directly limited to the temperature the slip ring reaches under maximum current load and rotational speed within a given environment. The speeds shown are up to and not guaranteed in absolute maximums.

TEMPERATURE

p

-35˚F to 160˚F (-20°C - 70°C)

Temperature rating is measured at the body of the ROTOCON slip ring under maximum current load and rotational speed; it should not exceed 160˚F for continuous periods of time. For application specific scenarios, please contact Meridian Laboratory.

CONTACT RESISTANCE

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0.2mΩ

Contact resistance refers to the electrical resistance between the stationary and rotating portions, internal to the ROTOCON rotating electrical connector. This is measured without additional cabling or connectors, and is internal to the units themselves. This is measured stationary or rotating, regardless of rotational direction, speed, or orientation.

Configurations

MXT Series Standard Models (4.00” Diameter)






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      Mounting

      MXT Series Mounting Options

      Solid Shaft

      Hollow-Shaft

      Rotary Union

      Fiber Optic Rotary Joint

      FAQs

      Common Hollow-Shaft Slip Ring Questions

      Can I specify an exact bore diameter for a through-hole ROTOCON?

      Yes, customers are able to specify custom bore diameters up to 4.00” for our through-hole, multi-channel MXT Series of brushless slip rings and up to 2.50” for our through-bore, single-contact ERGT Series of rotary grounds. If you do not see a hole diameter that meets your requirements, please contact us for further assistance.

      Can a single ROTOCON be used to transmit both power and signal?

      Yes, ROTOCON rotary electrical connectors are extremely capable and successful at transmitting both power and signal within the same assembly, minimizing interference or crosstalk.

      Does Meridian Laboratory offer a through-hole ROTOCON in sizes greater than 4.00”?

      Currently Meridian Laboratory does not offer any ROTOCON rotary electrical connectors or rotary grounds with a through-hole bore diameter greater than 4.00”. If you require a larger bore diameter, contact us for application support on how we can potentially still help you integrate a ROTOCON into your assembly.

      How good is the signal quality of a ROTOCON slip ring?

      The signal quality of ROTOCON brushless rotary electrical connectors is unmatched when compared to conventional brushed slip rings. In laboratory testing, measured channel resistance of rotating multi-channel ROTOCONs was found to vary less 0.2mΩ (zero point two milli-ohm) on average; orders of magnitude lower than that of conventional brushed slip rings. This stable resistance and low impedance allow ROTOCONS to be modeled as simple wires/cables in electrical systems designs. For more information, see our ROTOCON Advantages page for demonstration videos and white papers related to slip ring signal quality.

      How often is maintenance required for a ROTOCON?

      Never. Once installed, ROTOCON brushless slip rings are engineered for continuous operation throughout their entire lifespan. Their brushless design not only ensures industry-leading signal quality, but also eliminates wear points and common failure modes found in traditional brushed slip rings.

      Can a ROTOCON pass Profinet, Ether-CAT, Ethernet, and other industrial communication protocols?

      Yes, ROTOCON rotary electrical connectors and slip rings are capable of transferring many signal types and communication protocols, including Etherlink, Profinet, EtherNet/IP, Profibus, Modbus TCP/IP, Powerlink, CC-Link IE, SERCOS III, SynqNet, MECHATROLINK-III, ControlNet, RS485, RS432, RS422, EtherCAT, and more generally speaking – any 1000BASE-T Ethernet-based or similar communication protocols. If you have a specific protocol not listed, please contact us directly to determine if your signal is compatible.

      Customization

      Hollow-Shaft Slip Ring Customization Options

      ROTOCON hollow-shaft slip rings are offered with comprehensive electrical connectivity solutions for your specific machine, application, or use case, guaranteeing a seamless integration. Supporting a vast range of termination types, wire types, communication protocols, signal types, and power, our ROTOCON hollow-shaft slip rings and rotating electrical connectors ensure reliability and ease of use for different applications.

      • Termination Types: Ring terminals, flying leads, potted connectors, overmolded cables, and connectors.
      • Wire Types: Single and multi stranded cables, coaxial, heater (fiberglass shielded), strain gauges, shielded cables, and thermocouple wires.
      • Communication Protocols: High-speed Ethernet-based communication up to 100 Mbps (1 Gbps). They are also capable of many other communication protocols, including Etherlink, Profinet, EtherNet/IP, Profibus, Modbus TCP/IP, Powerlink, CC-Link IE, SERCOS III, SynqNet, MECHATROLINK-III, ControlNet, RS485, RS432, RS422, EtherCAT, and more.
      • Signal Types: Sensors, thermocouples, strain gauges, audio, transducers, resistance temperature detector (RTD), digital up to 250MHz, hall effect, and general analog (4-20mA, 0-5V, etc.).

      Meridian Laboratory offers a range of mechanical options for the MXT Series of hollow-shaft slip rings and rotating electrical connectors, providing hassle-free integration into your system. We can customize the internal shaft diameter, body, and shaft flanges to fit your specific needs, providing flexibility for different applications.

      • Bore diameter available from 3.00” to 4.00”
      • Body and shaft flanges available to easily integrate into your system

      Meridian Laboratory offers a variety of environmental protection features for the MXT Series of hollow-shaft slip rings. We offer protection options for dust, fluid, and moisture, along with durable material choices that withstand harsh, demanding environments.

      • Up to IP67 sealing capabilities
      • Termination options for protection from dust/fluids
      • Custom housings
      • Waterproof connectors
      • Standard models use robust materials (304SS) for performance in tough environments
      APPLICATIONS & USES

      Common Uses for Hollow-Shaft Slip Rings

      Plastic & Foam Container Production

      ROTOCON hollow-shaft slip rings are used in plastic and foam container manufacturing, as well as other heated thermoforming processes, to deliver power to rotating cartridge heaters. They also transmit thermocouple temperature data from the forming head, ensuring precise and accurate process control.

      Rotary Fillers

      ROTOCON hollow-shaft rotary electrical connectors are crucial components in rotary fillers, commonly used in filling and bottling machinery. They enable continuous electrical power and data transfer to rotating parts of the machinery, such as filling heads or conveyors.

      Radioactive Cranes & Material Handling

      ROTOCON hollow-shaft slip rings are used to transmit power and signal from control panels to the rotating arms and tooling of heavy equipment, overhead cranes, and material handling equipment.

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      Resources

      Helpful Information

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