OVERVIEW

Innovative, Maintenance-free Electrical Slip Rings for Power & Data

  • Available with up to 30 channels / contacts
  • Power up to 20 amps per channel and data compatible in a single unit
  • Reliable 1 Gbps Ethernet data transmission without bit errors
  • Easily configurable to specific needs

ROTOCON multi-channel, brushless slip rings and rotating electrical connectors are designed to mount at the end of a workpiece, supporting up to 30 electrical channels. They provide error-free transmission of sensitive signal-level analog data, and digital signals including Ethernet up to 1000 Mbps (1 Gbps) without packet loss, and high current power up to 20 amps per channel reliably. For higher channel / wire counts, see our high capacity multi-channel slip rings.

ROTOCON multi-channel, brushless slip ring and rotating electrical connectors are maintenance free and widely used in packaging, thermoforming, semiconductor manufacturing, instrumentation, and many other industrial and scientific applications. They provide clean electrical power and signal, with no measurable electrical noise, and remain unaffected by machine vibration, rotational speed, and total number of revolutions.

All ROTOCON multi-channel, brushless rotating electrical slip rings and rotating electrical connectors are environmentally sealed and use robust materials, making them the ideal choice for manufacturing, R&D, and other high performance applications. Their robust industrial design provides reliable, long-lasting performance without the downtime and routine maintenance associated with conventional, brushed slip rings.

ROTOCON multi-channel, brushless rotating electrical connectors and slip rings are easily configurable to meet the exact needs of your application. Options include mechanical mounting, electrical terminations, and other value-add features. Additionally, Meridian Laboratory offers cost effective and lead time efficient Custom Slip Rings in both low and high volumes.

Advantages

Why choose ROTOCON Brushless Slip Rings?

BRUSHLESS ELECTRICAL SLIP RING TECHNOLOGY PROVIDES SUPERIOR PERFORMANCE

ROTOCON rotating electrical connectors are brushless by design, functioning through a molecularly bonded, liquid metal film contact to transfer electrical power and signal. ROTOCON rotating electrical connectors introduce near-zero electrical resistance while stationary, or during rotation – regardless of rotational speed, or total number of revolutions.

  • NEAR-ZERO ELECTRICAL NOISE, STATIONARY OR ROTATING
  • HIGH SPEED CAPABLE WITHOUT FLUCTUATION IN ELECTRICAL RESISTANCE
  • NO INTERNAL WEAR PARTS

MAINTENANCE FREE BRUSHLESS ELECTRICAL SLIP RINGS

Conventional brushed slip rings rely on metal-on-metal contact to transfer power between stationary and rotating components. ROTOCON brushless rotating electrical connectors do not have any internal wear parts, and therefore do not require any maintenance, adjustment, or replacement of parts during the lifetime of their use.

  • NO METAL-ON-METAL CONTACT
  • 100% MAINTENANCE-FREE
  • OUTLAST TRADITIONAL, BRUSHED SLIP RINGS
  • ROUTINELY SURPASS 500M+ TOTAL REVOLUTIONS

RELIABLE, HIGH-SPEED ETHERNET ELECTRICAL SLIP RING PERFORMANCE

ROTOCON brushless slip rings and rotating electrical connectors transmit high-speed Ethernet based communication up to 1000 Mbps (1 Gbps) reliably and without bit errors, packet loss, or crosstalk. They are also capable of many other communication protocols including Etherlink, Profinet, EtherNet/IP, Profibus, Modbus TCP/IP, Powerlink, CC-Link IE, SERCOS III, SynqNet, MECHATROLINK-III, ControlNet, RS485, RS432, RS422, EtherCAT, and more.

  • GUARANTEED ETHERNET TRANSMISSION WITHOUT BIT ERRORS OR CROSSTALK
  • HIGH SPEED CAPABLE UP TO 1GBPS
  • COMPATIBLE WITH MANY OTHER DIGITAL COMMUNICATION PROTOCOLS

PERFECT SLIP RING SIGNAL INTEGRITY, ROTATING AND STATIONARY

ROTOCON brushless slip rings and rotating electrical connectors are unique in their ability to provide excellent analog signal transmission, without fluctuation or noise – whether stationary or while rotating. They are the ideal choice for sensitive electrical signals such as encoders, thermocouples, strain gauges, and more.

  • PERFECT SIGNAL INTEGRITY – REGARDLESS OF SPEED
  • NEAR ZERO ELECTRICAL NOISE
  • EXCELLENT FOR ANALOG SIGNAL TRANSMISSION

ENVIRONMENTALLY SEALED ELECTRICAL SLIP RINGS PROVIDE SAFE AND LONG LASTING OPERATION

ROTOCON brushless slip rings and rotating electrical connectors are environmentally sealed to provide a superior rotating electrical connection. They are sealed from the outside environment and remain unaffected by dust and liquids, as well as humidity and other environmental factors that conventional, brushed slip rings are challenged by. They are internally arc-free, making them the ideal choice for wet, dust-filled, clean rooms and other challenging operating environments.

  • ENVIRONMENTALLY SEALED DESIGN
  • UNAFFECTED BY LIQUIDS, DUST, AND OTHER FACTORS
  • ROBUST DESIGN FOR HARSH ENVIRONMENTS

CONFIGURABLE SLIP RINGS TO MEET YOUR EXACT NEEDS, QUICKLY AND COST EFFECTIVELY

ROTOCON brushless slip rings and rotating electrical connectors are modular by design and are able to be configured in quick and cost efficient ways to meet your exact needs. A variety of mechanical mounting and electrical termination options are offered to make for the most optimized slip ring for your unique application. Meridian Laboratory also offers additional rotating accessories such as fiber optic rotary joints, rotary unions, encoders, and more to integrate with ROTOCON brushless slip rings.

  • MODULAR DESIGN ALLOWS FOR SIMPLE AND FAST CUSTOMIZATIONS
  • WIDE VARIETY OF MECHANICAL AND ELECTRICAL OPTIONS
  • INTEGRATABLE WITH FIBER OPTIC ROTARY JOINTS, ROTARY UNIONS, ENCODERS, AND MORE

COMBINED POWER & SIGNAL WITHOUT INTERFERENCE

Traditional slip rings struggle to accommodate power and signal within a single assembly, and suffer from noise and interference. The unique design of ROTOCON brushless slip rings and rotary electrical connectors allows for lossless signal without electrical interference during operation.

  • AC/DC power and signals compatible within the same assembly
  • Reliable Ethernet, encoder, strain gauge, and other sensitive signals
  • Zero noise or dynamic contact resistance introduced into your system

READY TO ELEVATE YOUR EXPERIENCE?

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CONFIGURE YOUR ROTOCON

CONFIGURATIONS

Multi-Channel Brushless Slip Rings (End of Shaft)

    20 to 30 Channel Brushless Slip Rings

    MX-20, MX-24, MX-28, MX-30

    View Models

    13 to 16 Channel Brushless Slip Rings

    MX-13, MX-14, MX-15, MX-16

    View Models

    8 to 12 Channel Brushless Slip Rings

    MX-8, MX-10, MX-12

    View Models

    2 to 6 Channel Brushless Slip Rings

    MX-2, MX-3, MX-4, MX-5, MX-6

    View Models
    Custom Slip Rings Series

    Custom Rotating Electrical Slip Rings

    Key Features

    • Ability to easily modify standard ROTOCON brushless slip rings and rotary electrical connectors
    • Custom solutions with no minimum order quantity and short lead times
    • Highly customizable ROTOCON brushless slip rings to meet unique mechanical, electrical, and environmental requirements.
    View Custom Slip Rings

Applications & Uses

Common Uses for Brushless Industrial Slip Rings

Manufacturing & Production

ROTOCON multi-channel, brushless slip rings are used in manufacturing and production environments across the world. Meridian Laboratory brushless slip rings are the ideal choice for high volume and continuous-use manufacturing applications because of the reliable, long lasting and maintenance-free performance they are able to provide.

Machine Builders & Integrators

ROTOCON multi-channel, brushless industrial slip rings are chosen by machine builders and integrators for the high level of quality and performance they deliver, as well as the flexible customization capabilities. They are chosen by machine builders within all industries looking for a reliable and high performance rotating electrical connector.

Test & Measurement

ROTOCON multi-channel, brushless slip rings are heavily used by both private entities, as well as national laboratories globally to provide excellent signals for rotating instrumentation. They provide unbeatable performance for centrifuges, motor test stands, stress/strain measurements on shafts, and many other applications where traditional brushed slip rings cannot offer the same level of signal quality as ROTOCON Slip Rings.

Industries

Industries that use ROTOCON Brushless Industrial Slip Rings

heavy equipment digging

SEMICONDUCTOR

Application & Uses

  • Chemical Material Planarization (CMP)
  • Epitaxy
  • Wafer Handling
  • Chemical Vapor Deposition (CVD)
oil gas building

ORIGINAL EQUIPMENT MANUFACTURERS

Application & Uses

  • Container Manufacturing Equipment
  • Food and Aerosol Can Manufacturing Equipment
  • Web Converting and Packaging Machinery
  • Thermoforming and Sealing Equipment
  • Semiconductor Processing Equipment
welding sparks

AUTOMOTIVE

Application & Uses

  • Rotary Turntables
  • Electric Motor and IC Engine Test Stands
  • Robotic Assembly Stations
  • Fluid Test Stands

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Resources

Helpful Information

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