Aerospace

Slip Ring Solutions for the Aerospace Industry

In the aerospace industry, Meridian Laboratory’s ROTOCON slip rings provide a consistent, dependable signal, seamlessly integrating power, signal, and communications in one assembly. For applications like tethered drones, fuselage manufacturing, centrifuges, and aeronautical testing, our slip rings are 100% maintenance-free and operate at high speeds without introducing noise or resistance. Reliability and longevity are highly valued in aerospace applications, making our ROTOCON aerospace slip rings the perfect choice for dependable operations.

Application & Uses

Common Applications & Uses for Slip Rings in Aerospace

Lossless Signal & Power

ROTOCON brushless slip rings are used to connect ground-based equipment to tethered drones through electrical cable reels.

The ROTOCON Advantage

ROTOCON brushless rotating electrical connectors provide stable electrical connection without fluctuation, ensuring accurate data and consistent power delivery to and from the drone. Their 100% maintenance-free design provides hundreds of millions of revolutions with no change in performance.

Quality and Consistency

ROTOCON rotary grounds are used to ground fuselage sections while being welded during rotation and while stationary.

The ROTOCON Advantage

ROTOCON rotary grounds provide an uninterrupted and low-resistance electrical ground path to ensure quality weld consistency is maintained throughout the manufacturing process, resulting in less scrapped product, failed QA, and labor costs They provide stable and consistent current delivery with no changes in amperage over time, regardless of orientation, total revolutions, or instantaneous speed.

Real-Time Feedback and Compact, Durable Design

ROTOCON brushless slip rings are utilized in unmanned aerial vehicles (UAV) to provide power and signal to and from the rotating propellers. They are commonly used to power resistive heating elements for de-icing drone blades.

The ROTOCON Advantage

ROTOCON aerospace slip rings transmit real-time sensor data from the blades back to the control system, offering high-speed capabilities with RPMs up to 10,000. Their compact and lightweight design allows for smooth integration into UAVs without adding unnecessary weight. ROTOCON’s sealed construction delivers dependable operation, specifically for outdoor environments.

Accurate and Reliable Measurements

ROTOCON multi-channel slip rings are used in centrifuge test cells to provide accurate data between rotating and stationary equipment.

The ROTOCON Advantage

ROTOCON aerospace rotating electrical connectors provide flawless signal without electrical noise or resistance introduced due to rotation or over time, regardless of rotational speeds. They ensure seamless data transmission and maintain signal integrity throughout the entire testing process.

Dependable Data & Test Results

ROTOCON rotating electrical connectors are utilized in aerospace testing for vibrational, stress and strain, and other data measurements under rotation.

The ROTOCON Advantage

ROTOCON brushless slip rings provide dependable data and test results without signal packet loss, electrical noise, or bit errors for data critical applications. They offer reliable data integrity, maintaining flawless signal transmission throughout demanding testing environments.

Design Your Perfect Custom ROTOCON Rotary Ground

Use our comprehensive configurator to find or design the perfect brushless rotary ground with ease!

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Capabilities

Engineering Capabilities & Services

Meridian Laboratory starts every project by working to understand the goals and objectives of a customer’s application. Our experienced engineering team works with companies large and small across the world in a wide variety of industries. Our electrical, mechanical, and application support engineers have a diverse set of experiences to aid in solving the most challenging problems related to rotational motion. Most custom ROTOCON rotating electrical connectors can be designed from our expansive library of standard models, easily modified to meet your requirements without non-recurring engineering (NRE) costs involved. Additionally, we have the expertise to provide fully custom rotary solutions for complex applications.

  • 100% In-House Engineering & Design
  • Prototype to Production Level Support
  • Research & Development Testing
  • Drawing & Revision Control

Meridian Laboratory produces the machined components utilized within our ROTOCON slip rings, in-house from prototype to production, regardless of complexity or tolerance. Our highly experienced machining team utilizes the latest machine tools and measurement equipment to ensure the highest quality of components go into our final product. We have expertise working with a wide variety of materials including stainless steel, carbon steel, titanium, copper, brass, bronze, aluminum, plastics, and more.

  • CNC and manual machining equipment to support all volumes
  • Ability to machine 1-off prototypes
  • Automated bar pullers and parts catching for maximum output
  • Precision measurement equipment capable of measuring to 0.000027″ (0.0006858mm)

All ROTOCON slip rings and rotary solutions are assembled in the United States by Meridian Laboratory’s team of trained technicians from project start to completion. Our facilities and workflows allow for both prototype and high-volume production.

The components utilized within ROTOCON slip rings are strictly inspected and measured at numerous points during assembly to ensure quality conformance. All ROTOCON slip rings undergo final rotational and electrical bench testing prior to shipment. The results of this test are included with each ROTOCON slip ring as a Certificate of Conformance.

  • Extensive training program for assembly technicians
  • ERP inventory and manufacturing order tracking system
  • Quality system checks implemented at numerous points of manufacturing
  • Part serialization and traceability

Meridian Laboratory owns and utilizes a wide variety of standard and custom test and verification tools to benchmark, test, and certify its high performance ROTOCON rotary electrical slip rings. We can also provide developmental qualification testing to ensure potential rotary electrical solutions meet the application requirements of our customers prior to design finalization and manufacturing.

  • First Article Inspection (FAI)
  • Certificate of Conformance (CoC) for all products
  • 100% End-of-Line Testing
  • Performance Verification Testing (PVT)
  • Burn-In Testing
  • High Current Testing
  • High Voltage Insulation Testing
  • Ethernet Bit Error & Packet Loss Testing
  • Environmental Chamber Testing
  • High Speed Rotational Testing
  • Kelvin Resistance Testing
  • HALT Testing
  • Reliability / Longevity Testing
  • Material Compatibility Testing
  • Customer Application Specific Testing

Meridian Laboratory is dynamic in offering additional services and support to meet the specific needs of our customers. From initial inquiry to ongoing volume production and beyond, we work to ensure unbeatable quality and service is provided for every project and customer.

  • Ongoing technical and sales support
  • Flexible delivery scheduling
  • Custom packaging & labeling
  • Product stocking agreements
  • Blanket purchase orders
  • Post delivery follow-ups
  • EOL product recycling services

Related Industries

Related Industries to Aerospace

heavy equipment digging

Research & Testing

Application & Uses

  • Laboratory Test & Measurement
  • Automotive Testing
  • Acoustics Testing
  • Defense Platforms
  • Motor Testing
  • Live Specimen Monitoring
oil gas building

Automotive & Transportation

Application & Uses

  • Frame Welding Positioners
  • Rotary Turntables
  • Engine Test Stands
  • Robotic Assembly Stations
welding sparks

Heavy Industry

Application & Uses

  • Electroplating
  • Industrial Automation
  • Wire Manufacturing
  • Metal Processing and Material Handling Equipment

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Resources

Helpful Information

Browse our collection of slip ring resources to find detailed information on each model, including mounting instructions, applications, FAQs, whitepapers, and more.