Overview

Explosion Proof Slip Rings for Hazardous Locations – Certified, Reliable, and Customizable

  • Certified for Hazardous Locations – IEC Ex db IIC T6 Gb and ATEX Ex II 2 G compliance for safe use in explosive gas and vapor environments
  • High Performance – Supports 2 to 30 electrical channels, up to 3,000V, and speeds up to 500 RPM
  • Flexible Mounting Options – End-of-shaft configuration available with or without a junction box to fit your application needs
  • Maintenance-Free, Arc-Free Design – Utilizes proven ROTOCON® brushless technology for reliable, long-lasting performance in critical environments

Meridian Laboratory’s HLMX series of Explosion Proof Slip Rings are engineered for safe and reliable operation in hazardous environments where flammable gases or vapors may be present. Certified to meet IEC Ex db IIC T6 Gb and ATEX Ex II 2 G standards, ROTOCON hazardous location slip rings are designed for use in demanding applications requiring robust explosion protection.

Our explosion-proof slip rings are designed for end-of-shaft mounting and are available with or without an integrated junction box, providing flexible installation options to suit your specific needs. The ROTOCON HLMX series can be configured with 2 to 30 electrical channels, supporting voltages up to 3,000V and rotation speeds up to 500 RPM.

Backed by Meridian Laboratory’s proven ROTOCON® brushless slip ring technology, our slip rings offer maintenance-free, arc-free performance, ensuring long-term durability and safety in ATEX/IECEx classified areas.

Advantages

Why Choose ROTOCON Hazardous Location Slip Rings?

IEC Ex and ATEX Certified for Worldwide Use

Each unit of the ROTOCON HLMX series is tested and certified by Labtest Certification Inc.* to meet the standards of IEC Ex db IIC T6 Gb and ATEX Ex II 2 G.

*Click here to download our certificate.

  • “db” = flameproof enclosure: ensures any internal explosion will not ignite the external atmosphere.
  • “IIC” = covers the most dangerous gas groups (e.g., hydrogen, acetylene).
  • “T6” = limits surface temperature to ≤85°C, offering the highest level of protection within the temperature classification system—essential for preventing ignition in highly volatile gas environments.
  • “Gb” = high level of protection for Zone 1 use (an area where explosive gas atmospheres are likely during normal operation).

ENVIRONMENTALLY SEALED & DUST-FREE

ROTOCON brushless slip rings and rotating electrical connectors are fully sealed against dust, moisture, and environmental contaminants, ensuring stable, interference-free electrical connections in even the harshest conditions. Unlike conventional brushed slip rings that degrade over time due to dust buildup and exposure, ROTOCON technology remains unaffected by airborne particles, liquids, and extreme industrial environments. Their arc-free, maintenance-free design makes them the ideal choice for cleanrooms, dust-heavy workspaces, and rugged manufacturing applications.

  • Dust-free, environmentally sealed design for maximum reliability
  • Protected against liquids, airborne contaminants, and harsh conditions
  • High-performance operation in cleanrooms, manufacturing, and industrial environments
  • Engineered for long-term durability with zero maintenance

BRUSHLESS SLIP RING TECHNOLOGY PROVIDES SUPERIOR PERFORMANCE

ROTOCON dustproof and waterproof slip rings are brushless by design, functioning through a molecularly bonded, liquid metal film contact to transfer electrical power and signal. ROTOCON brushless slip ring technology introduces near-zero electrical resistance while stationary, or during rotation – regardless of rotational speed, or total number of revolutions.

  • NEAR-ZERO ELECTRICAL NOISE, STATIONARY OR ROTATING
  • HIGH SPEED CAPABLE WITHOUT FLUCTUATION IN ELECTRICAL RESISTANCE
  • NO INTERNAL WEAR PARTS

Traditional brushed slip rings require constant maintenance, adjustments, and part replacements due to metal-on-metal contact that leads to wear and degradation. ROTOCON brushless rotating electrical connectors are designed to be completely maintenance-free, eliminating internal wear components and ensuring long-term, worry-free operation. With no need for lubrication, adjustments, or part replacements, ROTOCON slip rings provide reliable, uninterrupted performance for the entire lifetime of their use, significantly outlasting conventional slip rings.

  • Zero maintenance—no lubrication, adjustments, or part replacements
  • No metal-on-metal contact, eliminating wear and degradation
  • Uninterrupted performance over millions of revolutions
  • Outlasts traditional slip rings for long-term reliability
  • Consistent electrical performance with no signal or power loss

Meridian Laboratory’s ROTOCON slip rings and rotating electrical connectors deliver flawless, low-noise electrical connections in rotating applications. Unlike traditional slip rings, they ensure perfect signal integrity with zero degradation over time. Whether stationary or under continuous rotation, ROTOCON technology eliminates signal fluctuation and electrical noise, making it the ideal choice for sensitive applications such as strain gauges, thermocouples, encoders, and other precision signals.

  • Perfect signal integrity—stationary or rotating
  • Near-zero electrical noise at any speed
  • Optimized for sensitive, low-voltage signals (encoders, strain gauges, thermocouples, and more)
  • Resistant to vibration, humidity, and environmental factors

RELIABLE, HIGH-SPEED ETHERNET & DATA

ROTOCON brushless slip rings and rotating electrical connectors provide real-time, lossless Ethernet and data transmission, ensuring uninterrupted, error-free connectivity. Unlike traditional slip rings, ROTOCON technology guarantees high-speed communication up to 1 Gbps (1000 Mbps) without bit errors, packet loss, or crosstalk. Designed for seamless integration, these slip rings support a wide range of communication protocols, delivering performance equivalent to stationary communication cables for maximum reliability in demanding applications.

  • Guaranteed high-speed Ethernet transmission up to 1 Gbps (1000 Mbps)
  • Error-free data transfer with zero packet loss, bit errors, or crosstalk
  • Seamless compatibility with major industrial communication protocols, including: •
    • Ethernet (10/100/1000 Mbps), Etherlink, LAPPNET, Profinet, Profibus, Modbus TCP/IP
    • ControlNet, DeviceNet, CAN-Bus, RS485, RS432, RS422, EtherCAT, CC-Link, Powerlink
    • SERCOS III, SynqNet, MECHATROLINK-III, and more

General Specifications

Hazardous Location Slip Ring Specifications

Certification

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IEC Ex db IIC T6 Gb

and ATEX Ex II 2 G

For other certifications, please contact Meridian Laboratory to discuss your application.

MOUNTING

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End-of-Shaft

A selection of mounting flanges are available, with the option of Meridian Laboratory providing a custom-sized mounting flange to meet application-specific requirements.

RPM

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Up to 1000 RPM

The maximum rotational speed of a ROTOCON washdown rotating electrical connector is directly limited to the temperature the slip ring reaches under maximum current load and rotational speed within a given environment. The speeds shown are up to and not guaranteed in absolute maximums.

TEMPERATURE

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-35˚F to 160˚F

Temperature rating is measured at the body of the ROTOCON slip ring under maximum current load and rotational speed should not exceed 160˚F for continuous periods of time. For application specific scenarios, please contact Meridian Laboratory.

Design Your Perfect Custom ROTOCON Rotary Ground

Use our comprehensive configurator to find or design the perfect brushless rotary ground with ease!

Configure Your Part

Configurations

Hazardous Location & Explosion Proof Slip Rings

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      FAQs

      Common Hazardous Location Slip Ring Questions

      Can I specify an exact hole diameter?

      Yes, while standard bore sizes are listed in the model chart, we can also provide rotary grounds to the exact bore diameter to fit your application.

      Do you offer a rotary ground with a rotary gas/fluid union already integrated?

      Yes, standard models include our ERGT-800-1PRU, however we can also integrate our rotary grounds to a variety of standard and custom rotary unions.

      Which section of the rotary ground is electrically “live”?

      The entire rotary ground is electrically “live” meaning there is no electrical insulation between the shaft and the body of the unit. Electrical current is designed to follow the path of least resistance internally between the shaft and conductive terminal stud.

      Does conductive grease need to be used between the shaft being grounded and the ROTOCON rotary ground?

      No, we do not recommend any grease between the shaft and the rotary ground. The shaft should be clean and free of grease and any debris that could compromise the electrical connection to the rotary ground. Click here for more information relative to mounting and use of the ERGT Series.

      Customization

      Hazardous Location & Explosion Proof Slip Ring Options

      The HLMX Series of ROTOCON zone-rated slip rings can be customized to integrate specialty wire cabling or connectors to match the needs of your application or existing equipment. Additionally, Meridian Laboratory can provide mating connectors and other accessories to make for simple integration.

      • VARIETY OF ELECTRICAL TERMINATION OPTIONS AVAILABLE
      • ABILITY TO INTEGRATE APPLICATION-SPECIFIC WIRE AND CABLING
      • OPTIONAL WIRING JUNCTION BOX AVAILABLE

      ROTOCON hazardous location slip rings are offered with standard mounting configurations, but are easily customizable to match the mechanical requirements of your existing equipment.

      • VARIOUS MECHANICAL MOUNTING OPTIONS AVAILABLE
      • ABILITY TO INTEGRATE TO HARDWARE AND MOUNTING REQUIREMENTS OF EXISTING EQUIPMENT

      APPLICATIONS & USES

      Common Uses for Hazardous Location Slip Rings

      Oil & Gas Exploration

      On drilling rigs—both onshore and offshore—slip rings are used in top drives, pipe handling systems, and rotary tables. These components continuously rotate, but still require electrical power and signal transmission to operate control valves, sensors, torque monitoring systems, and instrumentation. The slip ring allows for uninterrupted electrical connection between the rotating and stationary parts of the system.

      Pharmaceutical and Chemical Mixing

      In reactors or mixers used for pharmaceutical and chemical production, the vessels are often equipped with rotating agitators or blades. These require ongoing electrical power and control for temperature sensors, motor feedback, or batch control signals. Hazardous location slip rings allow the system to transmit this data continuously while rotating.

      Mining Operations

      In mining environments, slip rings are used in rotating equipment such as drill rigs, ventilation systems, conveyors, and excavation machines (e.g., continuous miners or bucket wheel excavators). These systems require continuous transmission of power, signals, and control data to rotating platforms that support cutting heads, winches, or sensor arrays. ROTOCON hazardous location slip rings eliminate the need for hanging cable loops or complex cable management systems, enabling safer and more reliable rotary motion.

      Industries

      Industries that use ROTOCON Hazardous Location Slip Rings

      heavy equipment digging

      Oil & Gas

      Applications

      • Offshore Drilling Rigs
      • Onshore Well Servicing Units
      • Mug Logging and Monitoring Systems
      • Floating Production and Offloading Systems
      • Pipeline Inspection Tools
      oil gas building

      Manufacturing & Production

      Applications

      • Paint Booths and Coating Lines
      • Chemical Mixer and Blending Equipment
      • Rotary Fillers and Packaging Equipment
      • Rotary Table Inspection and Assembly Stations
      welding sparks

      Heavy Industries

      Applications

      • Mining Equipment (Underground and Surface)
      • Rotary Kilns and Furnaces
      • Petrochemical and Refining Facilities
      • Crane and Hoist Systems
      • Bulk Material Handling Systems

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      Resources

      Helpful Information

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