Medical & Pharma

Slip Rings for the Medical & Pharma Industry

Meridian Laboratory’s ROTOCON brushless slip rings and fiber optic rotary joint assemblies are commonly utilized in the medical and pharmaceutical industry, supporting applications such as intravascular ultrasound, photoacoustic imaging, consumable manufacturing, and research and development. Our slip rings deliver flawless power and data transmission, guaranteeing top-quality results for diagnostic imaging and consistent performance in pharmaceutical production processes. Engineered to operate in continuous-use environments without ever requiring maintenance or downtime, ROTOCON technology features a sealed, dust-free design that prevents contamination in sensitive environments. Our slip rings are capable of handling high-frequency, high-speed applications and are a dependable choice for both large-scale production facilities and developmental end-users, offering seamless integration of power, signal, and data in a single assembly. Meridian Laboratory offers direct support, customization options, and quality solutions tailored to match your objectives.

Application & Uses

Common Applications & Uses for Slip Rings in Medical & Pharma

Flawless Power and Signal for Clear Resolution

ROTOCON brushless slip rings and fiber optic rotary joint assemblies are used to provide power and fiber optic data for intravascular and pullback imaging devices in medical applications.

The ROTOCON Advantage

ROTOCON brushless slip rings combine power and fiber optic data in a single, lightweight assembly to provide crisp, clear resolution in soft tissue imaging. Capable of high speeds up to 10k RPM, our slip rings deliver flawless signal quality without introducing electrical noise or resistance.

24/7 Operation and Sealed, Dust-Free Design

ROTOCON brushless slip rings are used in tablet filling and packaging machines for automated picking and packing, rotating filler carousels, package sealing, and many other applications where consistent power and signal are required to transfer from the stationary source to a rotating assembly or process.

The ROTOCON Advantage

ROTOCON brushless slip rings are engineered for continuous, 24/7 operation without downtime or the need for maintenance. Featuring a sealed, dust-free design, our slip rings deliver the reliable performance needed in extreme environments, lasting for hundreds of millions of revolutions.

Reliable Signal Integrity and High-Speed Data Transmission

ROTOCON brushless electrical connectors are used in research & development (R&D) for centrifuges, live subject testing and monitoring, high speed rotational testing, and imaging processes where a consistent, clear electrical signal is required.

The ROTOCON Advantage

Consistent and accurate sensor and signal readings are essential for monitoring parameters like temperature, imaging, and other test subjects being measured and monitored. Their sealed design promises reliability in sensitive environments, preventing dust and debris that are common with traditional brushed slip rings.

Accurate Signal and Sensor Measurements

ROTOCON electrical connectors are used in agitated process vessels to establish a reliable link between the stationary control panel and the rotating mix and measurement heads inside the tank.

The ROTOCON Advantage

Regardless of rotational speeds or start-stop conditions, ROTOCON brushless rotary connectors operate without any maintenance in continuous-use environments. They provide the most accurate signal and sensor readings, and are environmentally sealed to prevent dust and debris from affecting the system’s performance. Meridian Laboratory’s ROTOCON slip rings are ideal for long-lasting, reliable operation in agitated process vessels.

Continuous Operation without Maintenance or Downtime

ROTOCON brushless slip rings and rotary grounds are used in a variety of production processes for consumables in the medical industry. ROTOCONs are employed in sterile needle grinding and packaging operations, surgical instrument manufacturing, and other applications involving the production of medical consumables.

The ROTOCON Advantage

ROTOCON brushless slip rings and rotary grounds are designed to provide continuous operation without ever requiring maintenance or downtime, ensuring uninterrupted production. Their sealed assembly prevents dust and contamination and is compliant with many clean room standards contributing to reliable performance throughout the production of medical consumables.

Design Your Perfect Custom ROTOCON Rotary Ground

Use our comprehensive configurator to find or design the perfect brushless rotary ground with ease!

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Capabilities

Engineering Capabilities & Services

Meridian Laboratory starts every project by working to understand the goals and objectives of a customer’s application. Our experienced engineering team works with companies large and small across the world in a wide variety of industries. Our electrical, mechanical, and application support engineers have a diverse set of experiences to aid in solving the most challenging problems related to rotational motion. Most custom ROTOCON rotating electrical connectors can be designed from our expansive library of standard models, easily modified to meet your requirements without non-recurring engineering (NRE) costs involved. Additionally, we have the expertise to provide fully custom rotary solutions for complex applications.

  • 100% In-House Engineering & Design
  • Prototype to Production Level Support
  • Research & Development Testing
  • Drawing & Revision Control

Meridian Laboratory produces the machined components utilized within our ROTOCON slip rings, in-house from prototype to production, regardless of complexity or tolerance. Our highly experienced machining team utilizes the latest machine tools and measurement equipment to ensure the highest quality of components go into our final product. We have expertise working with a wide variety of materials including stainless steel, carbon steel, titanium, copper, brass, bronze, aluminum, plastics, and more.

  • CNC and manual machining equipment to support all volumes
  • Ability to machine 1-off prototypes
  • Automated bar pullers and parts catching for maximum output
  • Precision measurement equipment capable of measuring to 0.000027″ (0.0006858mm)

All ROTOCON slip rings and rotary solutions are assembled in the United States by Meridian Laboratory’s team of trained technicians from project start to completion. Our facilities and workflows allow for both prototype and high-volume production.

The components utilized within ROTOCON slip rings are strictly inspected and measured at numerous points during assembly to ensure quality conformance. All ROTOCON slip rings undergo final rotational and electrical bench testing prior to shipment. The results of this test are included with each ROTOCON slip ring as a Certificate of Conformance.

  • Extensive training program for assembly technicians
  • ERP inventory and manufacturing order tracking system
  • Quality system checks implemented at numerous points of manufacturing
  • Part serialization and traceability

Meridian Laboratory owns and utilizes a wide variety of standard and custom test and verification tools to benchmark, test, and certify its high performance ROTOCON rotary electrical slip rings. We can also provide developmental qualification testing to ensure potential rotary electrical solutions meet the application requirements of our customers prior to design finalization and manufacturing.

  • First Article Inspection (FAI)
  • Certificate of Conformance (CoC) for all products
  • 100% End-of-Line Testing
  • Performance Verification Testing (PVT)
  • Burn-In Testing
  • High Current Testing
  • High Voltage Insulation Testing
  • Ethernet Bit Error & Packet Loss Testing
  • Environmental Chamber Testing
  • High Speed Rotational Testing
  • Kelvin Resistance Testing
  • HALT Testing
  • Reliability / Longevity Testing
  • Material Compatibility Testing
  • Customer Application Specific Testing

Meridian Laboratory is dynamic in offering additional services and support to meet the specific needs of our customers. From initial inquiry to ongoing volume production and beyond, we work to ensure unbeatable quality and service is provided for every project and customer.

  • Ongoing technical and sales support
  • Flexible delivery scheduling
  • Custom packaging & labeling
  • Product stocking agreements
  • Blanket purchase orders
  • Post delivery follow-ups
  • EOL product recycling services

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Resources

Helpful Information

Browse our collection of slip ring resources to find detailed information on each model, including mounting instructions, applications, FAQs, whitepapers, and more.