ROTOCON HAZARDOUS LOCATION SLIP RING RESOURCES

Explore the details below, including technical drawings, mounting instructions, applications, FAQs, expert articles, and more.

Configurations

HLMX Series Hazardous Location Slip Rings

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      Installation

      ROTOCON HLMX Hazardous Location Series Installation

      FAQs

      Common Hazardous Location Slip Ring Questions

      Are ROTOCONs available for hazardous, dusty environments?

      Currently we offer ATEX Ex II 2G db T6 Gb and IECEx Ex db IIC T6 Gb certified ROTOCON slip rings specifically designed for hazardous locations involving gas. For environments involving dust, please contact Meridian Laboratory for more information.

      What is the difference between ATEX / IECEx and Class/Division certifications and markings?

      ATEX, IECEx, and Class/Division certifications all address hazardous environments, but differ by region and classification method. ATEX is used in the EU and identifies zone-based classifications, while Class/Division (per NEC) is used in North America. Markings include specific gas group, temperature class, and protection level. While the correlations do not overlap exactly, here is a simple comparison between the various schemas.

      System Area Classification Protection Type Gas Group Temp Class
      North American Class 1, Division 1 Explosion Proof Group A (Hydrogen) T6 (≤85°C)
      ATEX Zone 1 Ex d IIC T6 (≤85°C)
      IECEx Zone 1 Ex db IIC T6 (≤85°C)

      Can a ROTOCON be used in corrosive environments?

      Yes, ROTOCON rotary electrical connectors and rotary grounds are built with durable, industrial-grade materials, making them suitable for many challenging environments. Depending on the level of exposure to corrosive substances, a standard model may be sufficient for your application. Meridian Laboratory also offers upgrades to enhance ingress protection (IP rating) and chemical resistance. For extreme cases, Meridian Laboratory has the ability to deliver custom ROTOCONs to meet the challenging environmental requirements of your application. Contact us to discuss your project and find the best solution for your needs.

      Can a ROTOCON be used to transmit torque?

      ROTOCON brushless rotary electrical connectors are primarily designed as passive devices and are not typically intended to transmit torque or support mechanical loads. However, Meridian Laboratory does offer specialized ROTOCON models that can be engineered to deliver rotational torque through the shaft. If your application requires torque transmission, please contact us so we can ensure the appropriate design and configuration for your needs.

      Do you offer mating connectors?

      Yes, Meridian Laboratory can source and supply mating electrical connectors and other accessories for easy integration into systems.

      What is the minimum quantity required for a custom ROTOCON?

      There is no minimum order requirement for a custom ROTOCON slip ring. In most cases, we can tailor our standard models to fit your specific needs without a minimum quantity requirement.

      For more complex or highly specialized projects, we work closely with your R&D and engineering teams to efficiently develop prototype, pre-production, and final production models at each stage of your project. Whether you need a single unit or a full production run, we are committed to delivering the right solution for your application. Contact us to discuss your requirements!

      Application & Uses

      Common Uses for ROTOCON Hazardous Location Slip Rings

      Oil & Gas

      Oil & Gas Exploration

      On drilling rigs—both onshore and offshore—slip rings are used in top drives, pipe handling systems, and rotary tables. These components continuously rotate, but still require electrical power and signal transmission to operate control valves, sensors, torque monitoring systems, and instrumentation. The slip ring allows for uninterrupted electrical connection between the rotating and stationary parts of the system.

      Pharmaceutical R&D

      Pharmaceutical and Chemical Mixing

      In reactors or mixers used for pharmaceutical and chemical production, the vessels are often equipped with rotating agitators or blades. These require ongoing electrical power and control for temperature sensors, motor feedback, or batch control signals. Hazardous location slip rings allow the system to transmit this data continuously while rotating.

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      Mining Operations

      In mining environments, slip rings are used in rotating equipment such as drill rigs, ventilation systems, conveyors, and excavation machines (e.g., continuous miners or bucket wheel excavators). These systems require continuous transmission of power, signals, and control data to rotating platforms that support cutting heads, winches, or sensor arrays. ROTOCON hazardous location slip rings eliminate the need for hanging cable loops or complex cable management systems, enabling safer and more reliable rotary motion.

      Industries

      Industries that use ROTOCON Haradous Location Slip Rings

      Semiconductor technology and equipment

      Semiconductor

      Application & Uses

      • CMP Polishing
      • Epitaxy
      • Wet Processing
      • Rotary Sputtering
      Original equipment manufacturers with advanced machinery and production lines

      Original Equipment Manufacturers

      Application & Uses

      • Marine Cable Reels & Winches
      • Bulk Powder Mixers
      • Liquid Filling & Bottling Machinery
      • Rotary Turntables
      Integrators with advanced technology and solutions

      Integrators

      Application & Uses 

      • Material Handling
      • Robotics
      • Palletizing
      • Assembly
      • Welding
      Consumer packaged goods industry with advanced technology and equipment

      Consumer Packaged Goods

      Application & Uses

      • Diaper Manufacturing
      • Rotary Sealers
      • Thermoformed Lip Rollers
      • Flow Wrappers
      Food and beverage industry with advanced technology and equipment

      Food & Bev

      Application & Uses 

      • Dairy Product Production
      • Rotary Fillers
      • Plastic & Foam Container Manufacturing
      • Metal Can Manufacturing & Filling
      • Capping Equipment
      Manufacturing and production facilities with advanced machinery

      Manufacturing & Production

      Application & Uses

      • Tank & Vessel
      • Batteries & Energy Storage
      • Can Making
      • Fiber Optic Cables
      • Physical Media Production
      • Label & Packaging
      Medical and pharmaceutical industry with advanced technology and equipment

      Medical & Pharma

      Application & Uses

      • Optical Coherence
      • Tomography (Oct) Devices
      • Rotational IVUS Pullback Devices
      • Fill, Pack, And Sealing Machines
      Research and testing facilities with advanced equipment

      Research & Testing

      Application & Uses 

      • High-Speed Centrifuges
      • Non-Destructive Testing Equipment
      • Rotational Stress / Strain Gauge
      • Measurement
      Heavy industries with advanced machinery and equipment

      Heavy Industries

      Application & Uses

      • Mining Equipment (Underground and Surface)
      • Rotary Kilns and Furnaces
      • Petrochemical and Refining Facilities
      • Crane and Hoist Systems
      • Bulk Material Handling Systems
      Automotive and transportation industry with advanced technology and equipment

      Automotive & Transportation

      Application & Uses 

      • Motor & Engine Test Stands
      • Locomotive Axle Testing
      • Dynamometer Testing
      Oil and gas industry with advanced technology and equipment

      Oil & Gas

      Application & Uses

      • Offshore Drilling Rigs
      • Onshore Well Servicing Units
      • Mug Logging and Monitoring Systems
      • Floating Production and Offloading Systems
      • Pipeline Inspection Tools
      Aerospace industry with advanced technology and equipment

      Aerospace

      Application & Uses

      • Aerospace
      • Helicopter Blade Testing
      Entertainment industry with advanced technology and equipment

      Entertainment

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