OVERVIEW
Slip-On Polyurethane No-Crush Wheels
- Slip-on design allows for easy installation and replacement without tools, adhesives, or fasteners.
- Coreless construction reduces weight and cost while maintaining controlled contact with materials.
- Available in a wide range of sizes and durometers to fit various shafts and meet specific application needs.
- Molded from durable ML6 polyurethane, offering excellent abrasion resistance, flexibility, and long service life.
ML6 Coreless polyurethane no-crush wheels, also known as slip-on no-crush wheels, are engineered to provide consistent, non-damaging pressure to materials in motion, without the added complexity or cost of a bonded hub or core. These wheels are ideal for industrial automation, packaging, and conveying applications where space-saving, tool-free installation and material compliance are essential. ML6 slip-on no-crush wheels are available in a wide variety of durometers, sizes, styles, and profiles to fit nearly any shaft or roller setup.
Standard ML6 slip-on no-crush wheels are supplied without a core and are designed to press-fit directly onto an existing hub or shaft. This friction-based interference fit makes installation simple and allows for easy replacement without the need for adhesives, tools, or fasteners. The flexible properties of ML6 polyurethane ensures excellent surface conformity and reliable product handling, even across irregular or sensitive materials.
Click here to see our complete lineup of polyurethane no-crush wheels.
Custom ML6 coreless no-crush wheels are available affordably and with fast lead times. Whether you require a few prototypes or high-volume quantities, Meridian Laboratory provides engineered solutions tailored to your application. Click here to learn more about our custom ML6 polyurethane molding capabilities.
All slip-on no-crush wheels are molded with Meridian Laboratory’s proprietary ML6 polyurethane designed for durability, flexibility, and long service life. ML6 polyurethane offers high abrasion resistance and is available in multiple durometers to match varying load and material requirements.
Meridian Laboratory’s precision molding process ensures consistent sizing and exceptional surface quality, with tight tolerances that deliver optimal performance across all slip-on wheel applications.
Learn more below about how Meridian Laboratory’s ML6 coreless and slip-on polyurethane no-crush wheels offer unmatched versatility, performance, and ease of use in demanding material handling environments.
Advantages
Benefits of ML6 Polyurethane Coreless No-Crush Wheels
| Part Number | Outside Diameter (OD) | Roller Width (WD) | Bore Diameter (ID) | Part Downloads |
|---|---|---|---|---|
| Custom Slip-On Polyurethane No-Crush Wheels | 1" to 17" Outside Diameter | Up to 8" Long | 1/4" to 12" Bore Diameter | Contact Us |
Replace -XXX in part numbers with specific durometer
Durometer Options:
40A | 55A | 70A | 80A | 90A | 60D | 75D
Cost Effective Customization
Custom Molded Polyurethane – From Prototype to Production
Meridian Laboratory’s proven process for manufacturing custom slip-on polyurethane no-crush wheels makes it easy and efficient to specify, order, and scale your polyurethane needs, no matter the volume.
Our unique manufacturing method is engineered for flexibility, allowing customers to go from prototype to full-scale production without costly tooling, long lead times, or complex ordering processes.
Why Engineers and Buyers Prefer Meridian Laboratory:
- Fast and Simple Quotation Process
Submit your dimensions, durometer, and application requirements, we work with you to ask the right questions, answer yours, and provide a solution. - Low Minimums, High Flexibility
Ideal for both one-off prototypes and full production runs without changing your process or supplier. - No or Low Setup Fees
Our streamlined approach eliminates traditional barriers like expensive molds or long production setups. - Scalable Without Disruption
As your demand grows, our polyurethane manufacturing process seamlessly scales with you, no re-engineering required.
Whether you’re prototyping a new design or ramping up to high-volume production, Meridian Laboratory makes custom polyurethane manufacturing simple, fast, and reliable.
FAQs
Common Coreless Polyurethane No-Crush Wheel Questions
How much force is needed for a certain amount of deflection?
Wheel Deflection refers to the amount a No-Crush Wheel will compress or “crush”. The amount of deflection depends on several factors, including the wheel’s diameter, width, and polyurethane durometer. Here, you will find deflection charts for our most common No-Crush Wheel sizes and durometers to help guide your selection.
Why choose polyurethane over rubber or plastic for certain parts?
Polyurethane outperforms rubber and plastic in durability, flexibility, abrasion resistance, and load handling while offering a wider array of hardnesses. It’s customizable to suit a wide range of chemical, thermal, and mechanical needs, making it the preferred material for high-demand industrial applications. Contact us to learn more.
Do you have existing tooling that can be utilized for my parts?
Yes, we maintain an extensive library of existing molds and tooling. If your part closely matches an existing size or geometry, we may be able to use or adapt our current tooling to reduce both cost and lead time. Contact us to learn more!
What makes ML6® polyurethane different from other polyurethanes and materials?
ML6® is unique in that it can hold very tight tolerances without grinding or post-cure finishing. This leaves a perfect surface finish that has a better coefficient of friction, and is impervious to contamination since the cell structure is not opened through grinding or machining. This results in a better performing and longer lasting part. More information regarding the advantages of ML6 can be found here.
Can I send you an existing part to replicate?
Yes, we can reverse-engineer existing parts by scanning, measuring, and inspecting samples. We’ll match or enhance the original design to deliver a high-performance polyurethane replacement part tailored to your application. Contact us to learn more!
Can you manufacture custom-molded polyurethane parts to spec?
Yes, we specialize in custom-molded polyurethane parts, from single prototypes to full production runs. Our flexible process allows us to deliver parts quickly and cost-effectively, even in single piece quantities. Once we have manufactured any part once, it can be made any number of times, in any quantity, with cost-effective and repeatable results.
APPLICATIONS & USES
Common Uses for Polyurethane Coreless No-Crush Wheels
In-Line Capping Equipment
ML6 polyurethane no-crush wheels and drive rollers are used on in-line capping equipment to maneuver bottles into the correct orientation and position.
Medical Tube Skiving
ML6 no-crush wheels and drive rollers are used for skiving medical tubing at high volumes and continuous production cycles.
Fish Processing Equipment
ML6 FDA-approved polyurethane rollers and grippers are used in fish processing equipment for sorting and packaging operations.
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