OVERVIEW

Polyurethane No-Crush Wheels

  • Designed with flexibility to conform to objects and materials they come in contact with.
  • Available in a variety of different durometers, types, and styles, custom and standard.
  • High friction and durable ML6 polyurethane provides exceptional performance and longevity.
  • Unbeatable bond strength between ML6 polyurethane and core materials.

Polyurethane No-Crush Wheels – zero-crush rollers, metering wheels, or bottle spacer wheels, spider wheels – no matter what you call them, Meridian Laboratory has your solution!

Polyurethane no-crush wheels are designed to provide controlled pressure and contact to materials without causing damage. They are used extensively in industrial automation, packaging, and material handling applications where consistent yet non-destructive contact is required. ML6 polyurethane no-crush wheels are available in a wide variety of durometers, profiles, sizes, and configurations.

Standard ML6 polyurethane no-crush wheels are available bonded to a core or with no core at all for a slip-on fit. A variety of cores are available based on the function of the no-crush wheel and include drive roller, bushing, and bearing configurations.

Custom ML6 no-crush wheels are offered affordably with fast lead times. Meridian Laboratory specializes in high-quality, precision-engineered ML6 polyurethane no-crush wheels—whether you need a single prototype or full-scale production. Click here to learn more about our custom ML6 polyurethane molding capabilities.

All ML6 polyurethane zero-crush wheels are manufactured with Meridian Laboratory’s proprietary ML6 compound, bonded directly to the wheel core. This method ensures a superior bond strength and long service life. ML6 polyurethane can be bonded to metals, plastics, and non-metallic materials are also available depending on application needs.

Meridian Laboratory’s precision molding process of manufacturing polyurethane no-crush wheels delivers outstanding consistency and performance.

Learn more below about how Meridian Laboratory’s ML6 polyurethane no-crush wheels outperform conventional solutions!

Advantages

Advantages of ML6 Polyurethane No-Crush Wheels

Quick and Cost-Effective Standard and Custom Polyurethane No-Crush Wheels

Meridian Laboratory offers quick and cost-effective standard and custom Polyurethane No-Crush Wheels. Our expansive tooling library, encompassing a wide variety of sizes and shapes alongside our in-house machining capabilities, allows us to deliver the exact ML6 No-Crush Wheel solution to meet your needs, on time and within budget.

  • Readily available products available direct or through distribution
  • Extensive tooling library to meet your needs without long lead times
  • In-house machining enables fast, cost-efficient delivery of custom ML6 no-crush rollers

Quality Polyurethane No-Crush Wheels Without Compromise: Why We're Unbeatable

Meridian Laboratory delivers exceptional quality with every Polyurethane No-Crush Wheels we produce. We set the industry standard in high precision, tight tolerances, and urethane bond strength. Our molded polyurethane process guarantees unbeatable quality and consistency.

  • Superior bond strength makes it ideal for high-load and heavy-duty applications
  • Precision manufactured tooling and cores made entirely in-house 
  • Molded tolerances down to 0.001”, including total indicated runout on wheels, shafts, and rollers

Urethane Innovators: What Puts ML6 Polyurethane Ahead of the Rest?

Our ML6 No-Crush Wheels utilize ML6 Polyurethane, the culmination of decades-long experience in researching, testing, and perfecting exclusive blends of raw materials. The properties of our proprietary ML6 polyurethane are designed to meet the needs of industrial, scientific, and high-performance applications.

  • High-quality and exclusive raw materials provide exemplary quality finished parts
  • High coefficient of friction provides excellent grip and traction
  • Exceptional wear resistance extends the lifespan and reliability of Polyurethane No-Crush Wheels

Prototype to Production with Fast Turnaround Times

Meridian Laboratory is your single source supplier for high quality Polyurethane No-Crush Wheels, from prototype to production volumes. We have decades of experience and the latest equipment and technology to deliver Polyurethane No-Crush Wheels quickly and cost effectively.

  • In-house machining capabilities allow for cores and tooling to be produced quickly and efficiently
  • Cost-efficient prototyping with the ability to scale output as volumes grow over time
  • Ability to deliver Polyurethane No-Crush Wheels complete to specifications

Understanding Polyurethane: The Key Advantages

Polyurethane Zero-Crush Wheels utilize ML6 polyurethane which is engineered to provide exceptional properties for industrial, scientific, and high-performance applications. For most applications, polyurethane outperforms rubber, silicone, nitrile, and many other materials, making it the ideal choice.

  • Durable against wear and chemical exposure for long-lasting performance
  • Superior noise reduction for quiet operation between contact surfaces
  • Non-marking to ensure surface integrity is maintained between contact surfaces

Precision Polyurethane No-Crush Wheels Manufactured to Exact Standards

Meridian Laboratory’s expertise lies in precision manufacturing of Polyurethane No-Crush Wheels and our ability to produce unique and complex shapes with exceptional detail. Our polyurethane molding process achieves final part dimensions without grinding, retaining the beneficial outer layer or “skin” of the polyurethane. This ensures optimal friction and longevity, while minimizing the likelihood of the urethane wearing off over time.

  • Ability to mold small, complex shapes and precision parts accurately and consistently
  • Eliminates the need for post-mold grinding operations of urethane
  • Preserves outer layer for increased friction and maximum longevity

Polyurethane No-Crush Wheels Engineered to Your Exact Needs

Meridian Laboratory’s ML6 No-Crush Wheels have a wide variety of customization options to fit every need. From aesthetic custom colors to formulas engineered for specific requirements, such as FDA compliance, anti-static properties, metal detectability, and more; we ensure our products meet our clients’ precise specifications.

  • Durometers including Shore A 40, 55, 70, 80, 90 and Shore D 60, 70, 75
  • Variety of standard color offerings with the ability to exact color match for unique branding or identification needs
  • Specialized formulations and additives, including FDA compliant, anti-static, metal detectable, and more

Wheel Types

Polyurethane No-Crush Wheel Models

Filter Products

Close Filter

    Bearing No-Crush Wheels

    Ball bearing spins freely around a shaft or shoulder bolt

    View Models

    Coreless No-Crush Wheels

    Designed to slip-fit onto a shaft or core without any type of hub material

    View Models

    Press-Fit No-Crush Wheels

    Mounts onto a shaft without the need for set screws or keyways

    View Models

    Keyed No-Crush Wheels

    Mounts onto a shaft with a keyway to prevent slippage

    View Models

    Idler Bushing No-Crush Wheels

    Oil-impregnated bronze bushing allows them to spin freely on a shaft.

    View Models

    Hubbed No-Crush Drive Wheels

    Mounts onto a shaft or stud with set screws

    View Models

Cost Effective Customization

Custom Molded Polyurethane – From Prototype to Production

Meridian Laboratory’s proven process for manufacturing custom Polyurethane Zero-Crush Wheels makes it easy and efficient to specify, order, and scale your polyurethane needs—no matter the volume.
Our unique manufacturing method is engineered for flexibility, allowing customers to go from prototype to full-scale production without costly tooling, long lead times, or complex ordering processes.

Why Engineers and Buyers Prefer Meridian Laboratory:

  • Fast and Simple Quotation Process
    Submit your dimensions, durometer, and application requirements—we work with you to ask the right questions, answer yours, and provide a solution.
  • Low Minimums, High Flexibility
    Ideal for both one-off prototypes and full production runs without changing your process or supplier.
  • No or Low Setup Fees
    Our streamlined approach eliminates traditional barriers like expensive molds or long production setups.
  • Scalable Without Disruption
    As your demand grows, our polyurethane manufacturing process seamlessly scales with you—no re-engineering required.

Whether you’re prototyping a new design or ramping up to high-volume production, Meridian Laboratory makes custom polyurethane manufacturing simple, fast, and reliable.

Design Your Perfect Polyurethane Part

Use our comprehensive configurator to find or design the perfect polyurethane part with ease!

APPLICATIONS & USES

Common Uses for Polyurethane No-Crush Wheels

In-Line Capping Equipment

ML6 polyurethane no-crush wheels and drive rollers are used on in-line capping equipment to maneuver bottles into the correct orientation and position.

Medical Tube Skiving

ML6 no-crush wheels and drive rollers are used for skiving medical tubing at high volumes and continuous production cycles.

Fish Processing Equipment

ML6 FDA-approved polyurethane rollers and grippers are used in fish processing equipment for sorting and packaging operations.

Industries

Industries that use ML6 Polyurethane No-Crush Wheels

heavy equipment digging

Print, Package & Labeling

Application & Uses

  • Package Pouch Feed and Fill Machines
  • Label Application
  • High Speed Tape and Label Applicator
  • In-Line Capping Equipment
  • Material Handling Equipment
  • Encoder Measurements
oil gas building

Mailroom

Application & Uses

  • Material Printing
  • Mailroom Equipment
  • Label Application
welding sparks

Original Equipment Manufacturers

Application & Uses

  • Wire Feed, Strip, and Cut
  • Glass Handling Equipment
  • Gummy Coating and Demolding Equipment
  • Automated Stage Lighting
  • Automated Cannabis Processing
  • Data Cable Processing

Where to Purchase ML6 Polyurethane No-Crush Wheels?

STILL HAVE QUESTIONS?

We are here to deliver exceptional quality molded polyurethane and service. Reach out to get your project started!

RESOURCES

Information At Your Fingertips

Get the details you need—explore our complete resource library on every polyurethane product.