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Overview

Molded Polyurethane Products for Original Equipment Manufacturers Applications

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Original Equipment Manufacturers

ML6 Polyurethane for OEM Applications

Meridian Laboratory’s ML6 polyurethane molded parts are trusted for numerous OEM applications, including wire processing, glass handling, gummy demolding, automated lighting, cannabis packaging, and data cable production equipment. They're molded directly to size, avoiding grinding that can lead to particle shedding or tolerance issues. The strong bond between ML6 polyurethane and the metal core holds up through continuous use without risk of delamination. ML6’s high-friction surface grips consistently across materials like Teflon-jacketed wire, thin paper, or slick glass. FDA-compliant options are available for food and pharma, and anti-static formulas reduce buildup in cable and electronics processing.

Application & Uses

Common Applications & Uses for Molded Polyurethane Products in Original Equipment Manufacturers

Wire Feed, Strip, and Cut Glass Handling Equipment Gummy Coating and Demolding Equipment Automated Stage Lighting Automated Cannabis Processing Data Cable Processing

High Friction & Anti-Static

ML6 polyurethane drive rollers are used by many of the world’s leading manufacturers of wire processing equipment for feeding, stripping, and assembly of difficult-to-process wires such as Teflon.

The ML6 Advantage

ML6 polyurethane provides the high friction needed to feed wire with various jackets like PVC, Nylon, and Teflon. Molded to exact profiles with low TIR, even the smallest wires are fed reliably. Additionally, we offer an anti-static additive that can reduce static buildup and prevent cut jacket pieces from clinging to the surface.

Non-Marking & Low to No TIR

ML6 polyurethane covered drive rollers and coated bearings are used by glass equipment manufacturers to convey and handle glass sheets as well as finished glass products such as doors and windows.

The ML6 Advantage

ML6 polyurethane is non-marking to prevent witness marks, with a high-friction molded surface that allows product to move consistently and reliably. Low TIR warrants repeatable accuracy during processing.

FDA Compliant & Molded Without Grinding

ML6 FDA-compliant polyurethane overmolded rollers and shafts are used to extract edible gummies from the molds they are made within.

The ML6 Advantage

ML6 polyurethane is offered in FDA compliant versions for both wet and dry contact, with custom formulations available. Complex profiles are molded directly to size without grinding, preserving shape and preventing surface chipping that can contaminate finished products.

Low Noise & Bonded for Durability

ML6 coated bearings and cam followers are extensively used by the manufacturers of automated stage lighting mounted on track systems.

The ML6 Advantage

ML6 polyurethane eliminates metal-on-metal contact, preventing operational noise. It’s cast and bonded in a single step to the bearing or housing for exemplary strength and resistance to delamination.

Easily Cleaned & Zero Contamination

ML6 polyurethane drive rollers and shafts are used in cannabis processing equipment for both the rolling and packaging processes involved.

The ML6 Advantage

ML6 polyurethane provides the friction needed to feed thin paper substrates. The smooth molded surface is easily cleaned, and no grinding during manufacturing means no flaking or contamination during operation.

Longevity with Zero Marking

ML6 Polyurethane tubes/sleeves are used as replaceable capstan covers used to tension and feed cable in the production of electrical connectors.

The ML6 Advantage

ML6 polyurethane tubing delivers strong friction and long-lasting durability. Molded without grinding, ML6 offers better longevity, is non-marking to protect cables, and can be easily replaced as needed.

Capabilities

Engineering Capabilities & Services

Engineering & Design Research & Development Precision Machining Manufacturing & Sourcing Mold Making Prototyping Testing & Validation Ongoing Support

Meridian Laboratory provides application-specific design support to ensure every ML6 polyurethane part meets the exact needs of the system it supports. Our team offers expert guidance during initial design phases and can cross-reference and reverse engineer OEM and competitor part numbers to offer direct replacements or improved alternatives for fit, function, and performance.

Application-specific design consultation
Competitor & OEM cross-referencing

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We partner closely with customers to analyze part failures, understand field challenges, and develop improved solutions using ML6 polyurethane. Our ability to formulate custom polyurethane blends allows us to tailor material properties such as abrasion resistance, chemical compatibility, and flexibility to suit even the most demanding environments.

Part failure analysis
Custom polyurethane blends for specific applications

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From one-off prototypes to high-volume production, Meridian Laboratory’s precision machining capabilities ensure ML6 polyurethane parts are manufactured to exact tolerances. With both CNC and manual equipment—including automated bar feeders and precision inspection tools that measure features as small as 0.000027”—we deliver exceptional consistency and repeatability, regardless of part complexity or volume.

CNC and manual machining equipment to support all volumes
Ability to machine 1-off prototypes
Automated bar feeders and parts catching for maximum output
Precision measurement equipment capable of measuring to 0.000027” (0.0006858mm)

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Our in-house manufacturing process is supported by ERP-driven process control, giving full traceability and quality assurance. We offer both low and high-volume production runs, custom laser marking for part identification, and streamlined sourcing to keep lead times short and pricing competitive.

ERP inventory and manufacturing order tracking systems
Custom laser marking
High and low volume production

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All molds and tooling for ML6 polyurethane components are designed, machined, and maintained in-house, ensuring tight control over part accuracy, consistency, and turnaround times. By storing and servicing molds on-site, we support both long-term repeat orders and fast iterations on new or evolving part designs.

In-house manufacturing of all molds and tooling
Storage and maintenance of molds

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Meridian Laboratory specializes in prototyping ML6 molded polyurethane parts, enabling engineers to test fit, form, and function early in the development process. With no minimum order quantities, our process supports quick, cost-effective iterations without the delay or expense of full production tooling.

In-house tooling enables fast turnaround on prototype parts
Wide range of durometers available for real-world testing
Direct collaboration with engineers for optimized designs

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Parts can undergo rigorous testing and can also include First Article Inspection (FAI) and Certificates of Conformance (CoC), to ensure compliance with application and performance standards. We also perform customer-specific validation tests and material compatibility reviews to confirm ML6 polyurethane meets or exceeds functional expectations in real-world conditions.

First Article Inspection (FAI)
Certificate of Conformance (CoC)
Material compatibility testing
Customer application-specific testing
Prototyping

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Beyond manufacturing, Meridian Laboratory provides continued support through flexible delivery options, product stocking programs, and blanket PO agreements. Our team is committed to long-term partnerships, offering technical assistance, custom packaging, and proactive follow-ups to ensure consistent product performance and customer satisfaction.