OVERVIEW

Polyurethane Molded Drive Rollers

  • Tight tolerances and low runout guaranteed with the precision molding process.
  • Available in a variety of different durometers, types, and styles, custom and standard.
  • High friction and durable ML6 polyurethane provides exceptional performance and longevity.
  • Unbeatable bond strength between ML6 polyurethane and core materials.

Polyurethane molded drive rollers are designed to provide friction and drive materials with which they come into contact with. They are used in a wide range of industrial and automation applications where consistent motion transfer is required. ML6 Polyurethane molded drive rollers are available in a wide variety of different durometers, styles, sizes, and options. 

Standard ML6 polyurethane molded drive rollers are supplied with set screws to mount to the shaft. Cores are typically made of 6061 aluminum, but are also available in a variety of metals, plastics, and other non-metallic materials as well.

Custom ML6 polyurethane molded drive rollers are available affordably, with quick turnaround times. Meridian Laboratory specializes in delivering high-quality, precision custom ML6 polyurethane molded drive rollers and wheels – ranging in quantities from 1 to 1M+. Click here to learn more about our custom ML6 polyurethane molding process.

All ML6 polyurethane molded drive rollers are manufactured with Meridian Laboratory’s ML6 polyurethane bonded directly to a center core, done so in a way that prevents tear-off and provides excellent longevity.

Meridian Laboratory’s process for molding precision ML6 polyurethane molded drive rollers ensures exceptional tolerances and total indicated runout as low as 0.0015”, far tighter than other manufacturers.

Learn more about all the advantages Meridian Laboratory’s ML6 polyurethane molding process delivers below!

Advantages

Advantages of ML6 Molded Polyurethane Drive Wheels

Quick and Cost-Effective Polyurethane Molded Drive Rollers – Standard or Custom

Meridian Laboratory offers quick and cost-effective standard and custom Polyurethane Molded Drive Rollers. Our expansive tooling library, encompassing a wide variety of sizes and shapes alongside our in-house machining capabilities, allows us to deliver the exact ML6 Molded Drive Rollers solution to meet your needs, on time and within budget.

  • Readily available products available direct or through distribution
  • Extensive tooling library to meet your needs without long lead times
  • Complete in-house machining allows for fast and cost-effective Drive Rollers in all volumes

Quality Polyurethane Molded Drive Rollers Without Compromise: Why We're Unbeatable

Meridian Laboratory delivers exceptional quality with every Polyurethane Molded Drive Rollers we produce. We set the industry standard in high precision, tight tolerances, and urethane bond strength. Our molded polyurethane process guarantees unbeatable quality and consistency.

  • Superior bond strength makes it ideal for high-load and heavy-duty applications
  • Precision manufactured tooling and cores made entirely in-house 
  • Molded tolerances as low as 0.001”, including total indicated runout on wheels, shafts, and rollers

Urethane Innovators: What Puts ML6 Polyurethane Ahead of the Rest?

Our Polyurethane Molded Drive Rollers utilize ML6 Polyurethane, the culmination of decades-long experience in researching, testing, and perfecting exclusive blends of raw materials. The properties of our proprietary ML6 polyurethane are designed to meet the needs of industrial, scientific, and high-performance applications.

  • High-quality and exclusive raw materials provide exemplary quality finished parts
  • High coefficient of friction provides excellent grip and traction
  • Exceptional wear resistance extends the lifespan and reliability of Polyurethane Molded Drive Rollers

Prototype to Production with Fast Turnaround Times

Meridian Laboratory is your single source supplier for high quality Polyurethane Molded Drive Rollers, from prototype to production volumes. We have decades of experience and the latest equipment and technology to deliver Polyurethane Molded Drive Rollers quickly and cost effectively.

  • In-house machining capabilities allow for cores and tooling to be produced quickly and efficiently
  • Cost-efficient prototyping with the ability to scale output as volumes grow over time
  • Ability to deliver Polyurethane Molded Drive Rollers complete to specifications

Understanding Polyurethane: The Key Advantages

Polyurethane Molded Drive Rollers utilize ML6 polyurethane which is engineered to provide exceptional properties for industrial, scientific, and high-performance applications. For most applications, polyurethane outperforms rubber, silicone, nitrile, and many other materials, making it the ideal choice.

  • Durable against wear and chemical exposure for long-lasting performance
  • Superior noise reduction for quiet operation between contact surfaces
  • Non-marking to ensure surface integrity is maintained between contact surfaces

Precision Polyurethane Molded Drive Rollers Manufactured to Exact Standards

Meridian Laboratory’s expertise lies in precision manufacturing of Polyurethane Molded Drive Rollers and our ability to produce unique and complex shapes with exceptional detail. Our polyurethane molding process achieves final part dimensions without grinding, retaining the beneficial outer layer or “skin” of the polyurethane. This ensures optimal friction and longevity, while minimizing the likelihood of the urethane wearing off over time.

  • Ability to mold small, complex shapes and precision parts accurately and consistently
  • Eliminates the need for post-mold grinding operations of urethane
  • Preserves outer layer for increased friction and maximum longevity

Polyurethane Molded Drive Rollers Engineered to Your Exact Needs

Meridian Laboratory’s Polyurethane Molded Drive Rollers have a wide variety of customization options to fit every need. From aesthetic custom colors to formulas engineered for specific requirements, such as FDA compliance, anti-static properties, metal detectability, and more; we ensure our products meet our clients’ precise specifications.

  • Durometers including Shore A 40, 55, 70, 80, 90 and Shore D 60, 70, 75
  • Variety of standard color offerings with the ability to exact color match for unique branding or identification needs
  • Specialized formulations and additives, including FDA compliant, anti-static, metal detectable, and more

Wheel Types

Polyurethane Molded Drive Rollers

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    Press-Fit Polyurethane Molded Drive Rollers

    Mounts onto a shaft without the need for set screws or keyways

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    Keyed Polyurethane Molded Drive Rollers

    Mounts onto a shaft with a keyway to prevent slippage

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    Low-Profile Polyurethane Molded Drive Rollers

    Thinner drive rollers mount onto a shaft or stud with set screws

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    Hubbed Polyurethane Molded Drive Rollers

    Mounts onto a shaft or stud with set screws

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Cost Effective Customization

Custom Polyurethane Molded Drive Rollers – From Prototype to Production

Meridian Laboratory’s proven process for manufacturing custom polyurethane molded drive rollers makes it easy and efficient to specify, order, and scale your polyurethane needs—no matter the volume.
Our unique manufacturing method is engineered for flexibility, allowing customers to go from prototype to full-scale production without costly tooling, long lead times, or complex ordering processes.

Why Engineers and Buyers Prefer Meridian Laboratory:

  • Fast and Simple Quotation Process
    Submit your dimensions, durometer, and application requirements—we work with you to ask the right questions, answer yours, and provide a solution.
  • Low Minimums, High Flexibility
    Ideal for both one-off prototypes and full production runs without changing your process or supplier.
  • No or Low Setup Fees
    Our streamlined approach eliminates traditional barriers like expensive molds or long production setups.
  • Scalable Without Disruption
    As your demand grows, our polyurethane manufacturing process seamlessly scales with you—no re-engineering required.

Whether you’re prototyping a new design or ramping up to high-volume production, Meridian Laboratory makes custom polyurethane manufacturing simple, fast, and reliable.

Design Your Perfect Polyurethane Part

Use our comprehensive configurator to find or design the perfect polyurethane part with ease!

APPLICATIONS & USES

Common Uses for Polyurethane Coated Drive Rollers

Automated Packaging Equipment

ML6 polyurethane covered drive rollers and grippers are used in automated equipment for a wide array of packaging and assembly applications.

Glass Fabrication

ML6 polyurethane drive rollers and coated bearings are used widely in glass fabrication equipment to transport and manipulate glass sections during production.

Wire Feed, Strip, and Cut

ML6 polyurethane drive rollers are used by many of the world’s leading manufacturers of wire processing equipment for feeding, stripping, and assembly of difficult-to-process wires such as Teflon.

Industries

Industries that use ML6 Polyurethane Coated Drive Rollers

heavy equipment digging

Mailroom

Application & Uses

  • Material Printing
  • Mailroom Equipment
  • Label Application
oil gas building

Original Equipment Manufacturers

Application & Uses

  • Wire Feed, Strip, and Cut
  • Glass Handling Equipment
  • Gummy Coating and Demolding Equipment
  • Automated Stage Lighting
  • Automated Cannabis Processing
  • Data Cable Processing
welding sparks

Manufacturing & Production

Application & Uses

  • Centerless Grinding
  • Semiconductor Device Fabrication
  • Glass Fabrication
  • Security Gates
  • Material Handling Carts

Where to Purchase ML6 Polyurethane Drive Rollers?

STILL HAVE QUESTIONS?

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