ML6 MOLDED POLYURETHANE PRODUCTS BY APPLICATION

Variable Durometer & Scalable for Any Volume

ML6 polyurethane bumpers are used to provide vibration dampening for cameras mounted in action sports and automotive racing.

The ML6 Advantage

ML6 polyurethane bumpers can be customized with variable durometers to meet the vibration dampening needs of your installation. We can support production volumes from prototypes to full-scale runs.

Precision Molded & Noise-Free for Repeated Use

ML6 coated idler wheels are used in airline seating trays to serve as a guide roller to minimize noise and wear on components.

The ML6 Advantage

ML6 coated idler wheels and bearings are molded to exact tolerances and bonded to their cores to prevent tear-off and delamination. Made for repetitive, noise-free operation, they maintain shape and performance over time and support high volume runs.

Material Stability & Repeatable Performance

Custom molded polyurethane bump stops are utilized in airline seating to serve as a long-lasting dampener and to prevent metal-on-metal contact between surfaces.

The ML6 Advantage

ML6 custom molded polyurethane bump stops are more stable and durable than other materials like rubber. We produce tens of thousands of these to exact sizes, for consistent and repeatable performance.

Easily Cleaned & Zero Contamination

ML6 polyurethane drive rollers and shafts are used in cannabis processing equipment for both the rolling and packaging processes involved.

The ML6 Advantage

ML6 polyurethane provides the friction needed to feed thin paper substrates. The smooth molded surface is easily cleaned, and no grinding during manufacturing means no flaking or contamination during operation.

Low Noise & Bonded for Durability

ML6 coated bearings and cam followers are extensively used by the manufacturers of automated stage lighting mounted on track systems.

The ML6 Advantage

ML6 polyurethane eliminates metal-on-metal contact, preventing operational noise. It’s cast and bonded in a single step to the bearing or housing for exemplary strength and resistance to delamination.

Custom Profiles & Proven Durability

ML6 polyurethane covered grippers are used on top-of-the-line bomb diffusing robots by military operations worldwide, including those made by L3Harris Technologies. They allow dangerous components to be safely manipulated, keeping police and service members out of harm’s way.

The ML6 Advantage

ML6 polyurethane grippers deliver high friction and durability compared to other coatings and adhesives that are unable to meet grip and longevity requirements. Molded with tight tolerances and intricate designs, ML6 grippers maintain performance and ruggedness under rigorous use.

Molded to Precise Profiles & Low TIR

ML6 polyurethane covered encoder wheels and drive rollers are used in the manufacturing of medical grade wire.

The ML6 Advantage

ML6 polyurethane offers low total indicated runout (TIR) and is molded to precise profiles without post-finish grinding, for consistent and dependable performance.

Longevity with Zero Marking

ML6 Polyurethane tubes/sleeves are used as replaceable capstan covers used to tension and feed cable in the production of electrical connectors.

The ML6 Advantage

ML6 polyurethane tubing delivers strong friction and long-lasting durability. Molded without grinding, ML6 offers better longevity, is non-marking to protect cables, and can be easily replaced as needed.

Precise TIR & Custom Molded Profiles

ML6 overmolded bearings are used on elliptical machines in contact with the tracks which they ride on. Additionally, ML6 polyurethane bumpers are used to dampen vibration and noise on contact points.

The ML6 Advantage

ML6 polyurethane overmolded bearings have excellent total indicated runout (TIR), preventing uneven or jerky motion along the track. Molded directly to custom profiles without grinding, they extend longevity and ensure smooth and low-noise operation.

Low Runout & Excellent Bond Strength

ML6 precision encoder wheels are used in print, package, and labeling equipment to provide exact measurements for how far material has moved.

The ML6 Advantage

ML6 precision encoder wheels are molded with extremely low runout for precise measurements, and feature a bond strength that exceeds the tear strength of the urethane for unmatched durability. This means the urethane will physically tear before the bond ever breaks.

Exact Tolerances & Superior Bond Strength

ML6 coated bearings and polyurethane idler rollers are widely used for guiding glass containers during filling, capping, and packaging operations.

The ML6 Advantage

Molded to exact tolerances for repeatability, ML6 polyurethane features an extremely strong bond strength and protects fragile glass containers during processing.

High-Friction & Precision Molded

ML6 polyurethane drive rollers and coated bearings are used widely in glass fabrication equipment to transport and manipulate glass sections during production.

The ML6 Advantage

ML6 polyurethane delivers high friction and is precision molded for accurate positioning and movement of parts without slippage or damage, supporting the delicate handling of sheets of glass and finished window products.

Custom Molded with Bonding That Lasts

ML6 polyurethane coated grippers are used in the assembly and disassembly of grenades.

The ML6 Advantage

ML6 polyurethane grippers can be molded to exactly match complex profiles and dimensions for accurate fit while maintaining exceptional bond strength between the polyurethane and core.

FDA Compliant & Molded Without Grinding

ML6 FDA-compliant polyurethane overmolded rollers and shafts are used to extract edible gummies from the molds they are made within.

The ML6 Advantage

ML6 polyurethane is offered in FDA compliant versions for both wet and dry contact, with custom formulations available. Complex profiles are molded directly to size without grinding, preserving shape and preventing surface chipping that can contaminate finished products.

High Durability & Load Bearing for Heavy Vehicles

ML6 polyurethane tubing is used between the metal lift points and the frames of heavy duty trucks and buses to avoid damaging or scratching the undercarriage.

The ML6 Advantage

ML6 polyurethane tubing endures heavy loads and wear while preventing any damage or scratching to truck and bus undercarriages. Our ML6 polyurethane material remains stable under weight without deforming or flat spotting over time.

Cable-Safe Friction & Bond Strength

ML6 polyurethane covered capstans and coated bearings are used within ground-based equipment for re-tensioning helicopter hoists used in rescue operations.

The ML6 Advantage

ML6 polyurethane withstands the tension of steel cable while limiting cable wear compared to metal-on-metal contact. Our ML6 polyurethane is chemically bonded to the core for exceptional bond strength and zero delamination under extreme conditions.

Extreme Cold Tolerance & Durability

ML6 molded polyurethane is used as seals for ice core drilling equipment used by research teams in the Arctic.

The ML6 Advantage

ML6 polyurethane seals are engineered for challenging conditions, delivering long-lasting performance and material integrity through repeated use in extremely low temperatures.

Durable & Flexible for Bottle Indexing

ML6 polyurethane no-crush wheels and drive rollers are used on in-line capping equipment to maneuver bottles into the correct orientation and position.

The ML6 Advantage

ML6 polyurethane no-crush wheels and drive rollers are durable and retain shape after repeated compression, and are flexible enough to move and index bottles and containers of varying shapes and sizes on capping equipment.

Durable with Excellent Bond Strength for Heavy Use

ML6 coated idler rollers and bearings are used in vehicle lift gate assemblies for mobility vehicle ramps to minimize wear and noise between rolling contact surfaces.

The ML6 Advantage

ML6 coated idler rollers and bearings withstand heavy, continuous use in mobility vehicle ramps exposed to harsh environments like salt and road grime. Our polyurethane maintains exceptional bond strength for zero delamination under challenging conditions.

Lasting Bond Strength & Longevity

ML6 polyurethane mail room parts are used in various printers, feeders, folders, inserters, and sealing equipment within high volume mailrooms.

The ML6 Advantage

ML6 polyurethane parts maintain longevity without degradation or change through repeated and high-volume use. The bond strength between the polyurethane and core remains constant over extended cycles, without delamination.

Chemical Resistance & Durability

ML6 polyurethane molded bumpers are used on heavy duty carts in industrial environments to protect materials from damage as they are loaded.

The ML6 Advantage

ML6 polyurethane is highly durable against both mechanical and chemical exposure. It is molded precisely to protect products from damage for a cost-effective solution and consistent operation.

Cleanable & Resistant in Harsh Environments

ML6 polyurethane covered bearings and shafts are used for material handling equipment to convey raw materials and packaged goods.

The ML6 Advantage

ML6 polyurethane covered bearings and shafts are molded precisely to size and feature a surface that is easily cleaned. They resist abrasion, tears, and cuts for reliable performance in demanding conditions.

Flexible Design with Lasting Results

ML6 no-crush wheels and drive rollers are used for skiving medical tubing at high volumes and continuous production cycles.

The ML6 Advantage

Meridian Laboratory’s no-crush roller’s flexible design accommodates varying material sizes, and its long-lasting composition withstands continuous high-volume production without degradation over time.

Non-Marking & Precision Molded

ML6 polyurethane coated rollers and encoder wheels are used in non-destructive test equipment to inspect specific sections of aircraft while avoiding scratching the outside of the fuselage.

The ML6 Advantage

ML6 polyurethane encoder wheels feature high friction and precise total indicated runout (TIR) for consistent measurements during operation. They are non-marking, leaving no witness marks or color transfer.

Exact Profile Molding for Reliable Handling

ML6 custom molded polyurethane products are used in direct contact with fuel and control rods.

The ML6 Advantage

ML6 polyurethane products are precision molded to the exact profile of the components they handle, for the most reliable and secure grip.

Molded Precision & Reliable Feeding

ML6 polyurethane molded rollers are used to feed pouches to be filled with product and then heat sealed.

The ML6 Advantage

ML6 polyurethane molded rollers are made to exact dimensions for repeatable results, with exceptionally low runout for reliable operation and to prevent misfeeds. Zero grinding on the molded surface creates high friction to feed various materials as well as unbeatable longevity.

Long-Term Stability & Durable Bonding

ML6 polyurethane zero crush wheels and covered bearings are used in the manufacture of bags used to contain various types of pet food and animal feeds.

The ML6 Advantage

ML6 polyurethane exhibits strong bond strength and maintains composure over time, resisting delamination and staying stable despite constant motion and contact.

FDA Approved & Manufactured for Repeated Use

ML6 FDA approved polyurethane coated grippers are used on pharmaceutical packaging machines to install caps and apply labels onto containers.

The ML6 Advantage

Molded with FDA-approved polyurethane, our grippers offer high durability, strong bond strength, and excellent friction for reliable gripping and tightening of containers through repeated use.

Exemplary Bond Strength & Quiet Operation

ML6 polyurethane covered bearings and idler wheels are used heavily on high end pilates equipment.

The ML6 Advantage

ML6 polyurethane remains securely bonded to the coated bearings and idler wheels and doesn’t delaminate over time or continued use. It also operates very smoothly and quietly versus metal or plastic operating on the back-and-forth tracks.

FDA Approved with High Durability

ML6 FDA molded polyurethane grippers are used for packaging pharmaceutical bottles while installing caps and labels.

The ML6 Advantage

ML6 polyurethane is FDA approved and delivers high durability. It provides strong friction for repeated and accurate gripping and tightening of containers without slippage through continuous use.

Molded to Exact Profiles with Strong Durability

ML6 polyurethane grippers and flat stock are used for material handling for precision manufacturing and media blasting operations of defence-bound components.

The ML6 Advantage

ML6 polyurethane withstands exposure to harsh blasting media and shields sensitive areas from abrasion. It is molded directly to the exact profiles needed for consistent and durable protection.

Meridian Laboratory’s ML6 polyurethane rollers, wheels, and bearings are used across critical print and labeling equipment like pouch fill and seal machines, high-speed label applicators, in-line cappers, and material conveyors. ML6 polyurethane parts are molded, not ground or machined, to exact tolerances for low runout and repeatable performance that prevents misfeeds, crooked labels, or skipped caps. High-friction surfaces ensure clean traction on films, bottles, and containers of all types, and the bonded polyurethane layer withstands nonstop production without delaminating. ML6 components handle wet, abrasive, and high-throughput environments with smooth and cleanable surfaces that maintain uptime.

High Friction & Resistant to Harsh Environments

ML6 polyurethane covered drive rollers and bearings are used for remotely operated inspection vehicles to operate in hazardous environments without degradation.

The ML6 Advantage

ML6 polyurethane maintains its performance in extreme environments without degrading over time. It also provides high friction, which is beneficial for continuous contact with a variety of surfaces under demanding conditions.

High-Precision for Accurate Readings

ML6 polyurethane molded bearings are used in the inspection of spacebound rocket fuel tanks using non-destructive testing robots.

The ML6 Advantage

ML6 polyurethane molded bearings feature ultra-precise total indicated runout (TIR) for accurate inspection readings, even with their incredibly small size. They protect critical fuel tank surfaces from damage or marks and can be produced in low volumes to exact specifications.

Long-Lasting & Non-Marking

ML6 polyurethane drive rollers are used to support and rotate fuselage assemblies during the manufacturing process.

The ML6 Advantage

ML6 polyurethane drive rollers leave no marks or contact traces on the rocket assembly. They hold their shape under the load, preventing flat spots and providing smooth, continuous, and long-lasting rotation.

Strong Bond & Durability for Harsh Environments

ML6 polyurethane coated yoke rollers and covered bearings are used on rotary filling and capping equipment that operate on a track guide assembly.

The ML6 Advantage

ML6 polyurethane rollers and bearings maintain shape and stability in harsh, wet, and humid environments. Their strong bond strength provides excellent longevity and minimizes costly downtime in continuous production settings.

Resilient to Chemicals & Harsh Outdoor Conditions

ML6 polyurethane covered bearing assemblies are used as guide rollers on state-of-the-art self driving agriculture sprayers to support the spraying arms as they are extended and retracted during use.

The ML6 Advantage

ML6 polyurethane covered bearing assemblies hold up to harsh agricultural chemicals and remain stable in extreme outdoor conditions. Their durability delivers lasting performance through constant UV exposure, temperature swings, and field use.

Zero Grinding, Zero Contamination

ML6 polyurethane covered cam followers and yoke rollers are used in fuse and chip manufacturing operations for rotating rail assemblies.

The ML6 Advantage

ML6 polyurethane is molded directly to size with zero grinding, preserving the outer surface and preventing contamination in cleanroom manufacturing environments, where dust or particles can impact fuse and chip manufacturing quality.

Zero Contamination & Metal-Free Contact

ML6 polyurethane covered cam followers and yoke rollers are used in fuse and chip manufacturing operations for rotating rail assemblies.

The ML6 Advantage

ML6 polyurethane is made without grinding to eliminate contamination, for clean and debris-free production.

Urethane for Precise Sealing & Non-Marking

ML6 coated grippers and vacuum chucks are made to specific customer requirements to seal a surface while vacuum is applied in order to gently move components without damage.

The ML6 Advantage

ML6 coated grippers and vacuum chucks use soft durometer urethane molded to exact dimensions for an excellent, non-ground sealing surface. They leave no witness marks from contact on delicate parts.

Strong Bond Strength & Industrial Grade Performance

ML6 coated grippers are used on robots and equipment which manipulate and assemble vehicle chassis components.

The ML6 Advantage

ML6 coated grippers are non-marking, and the bond between the metal gripper core/substrate and ML6 polyurethane is extremely strong, avoiding delamination over time. Our ML6 grippers are industrial grade, used repeatedly for millions of cycles without deterioration in industrial environments.

Corrosion Resistant & Reliable in Wet Environments

ML6 polyurethane covered bearings are used in the track systems for vertical greenhouses and farming.

The ML6 Advantage

ML6 polyurethane covered bearings perform reliably and remain unaffected in wet, humid greenhouse environments, and without degrading. They protect costly track systems from wear and corrosion while keeping operational noise to a minimum.

Non-Wearing & Molded to Exact Dimensions

ML6 polyurethane covered idler wheels are used in welding simulators, used as training tools, to repetitively feed and retract weld wire.

The ML6 Advantage

ML6 polyurethane covered idler wheels are non-wearing, durable, and precisely molded to exact tolerances. They provide high friction to drive weld wire without slippage, and are a cost-effective alternative to ball bearings for light duty rolling applications.